(22) Friday, February 18, 2011 Brew Day – BVBHA1.0

8:39 I printed out the recipe for markup during the brew day. I weighed out and ground my grains and measured out my hops and my mash and boil salts last night. Setting up brewery.

8:54 Collecting sparge water in hot liquor tank to use to preheat the mash tun.

9:01 Flame on under sparge water. Collecting mash water.

9:20 Boil kettle sight glass measures accurately for two and four gallon measured volumes.

9:25 Mash water collected and heating.

9:33 Adding sparge water to mash tun to preheat.

9:47 Transfer sparge water back to hot liquor tank. Transfer mash water into mash tun. Add grains and mash salts. Mix. Rest ten minutes.

10:03 Mash stabilized at 150 °F. Boiling water to adjust.

10:14 Mash stabilized at 156 °F. Mashing until 11:00. The mash occupied about 6.75 gallons in the mash tun. The recipe expected 5.7. It sounds like I have a calculation wrong on my spreadsheet somewhere.

10:48 Heating sparge water.

10:59 Vorlauf. Lauter. Sparge. First runnings were 3.75 gallons. The recipe expected 3.5. Heating first runnings while sparging.

11:15 Sparge complete. Boil volume is 6.5 gallons. Recipe expected 7 gallons. Going to do a second sparge with another half-gallon of water.

11:19 Boil salts are in. There are some grain chunks in the boil kettle.

11:31 Ended up with about 7-1/8 gallons of boil volume. Took pre-boil gravity sample.

11:52 Boiling. Hot break. Adding 60-minute hops to hop bag and starting 60 minute timer.

12:21 Pre-boil gravity is 1.052 SG. Recipe expected 1.050 SG.

Boil gravity

12:38 Adding 15-minute hops. Placing immersion chiller in kettle to sanitize. Retrieving yeast from refrigerator and smacking. According to the Mr. Malty Yeast Pitching Rate Calculator, yeast manufactured on 2/1/2011 has a viability of 85% on 2/18/2011. Since each pack starts with 100 billion cells, 85 billion of them are viable. I have three packs, so I have 255 billion. The recipe calls for 225, so I have enough.

Pitching Rate Calculator

12:53 Added 0-minute hops and turned off flame. Letting hops steep for 20-minutes. Taking original gravity sample. End-of-boil volume was slightly less than 6 gallons.

1:14 My 20-minute hop steep is complete. The wort temperature has dropped to about 180 °F, as expected. Lifting hop bag out of wort to drain and beginning wort chilling.

1:38 Wort has cooled to 68 °F. Removing chiller, starting final whirlpool and allowing trub cone to settle for 20 minutes prior to draining. Original gravity is 1.059 which is what the recipe expected.

Original gravity

1:59 Draining wort from boil kettle to carboy fermenter.

2:17 Drained to carboy. Aerated. Going to pitch yeast and adjust fermentation chamber controls to 62 °F.

Saturday, March 5th Kegged. Final gravity was 1.012 (expected 1.015). That gives an apparent attenuation of 78.8% (expected 75%), and 6.2% ABV (expected 6.0%). I’m guessing the wort was more fermentable than I expected because I was low on initial mash temperature (150 °F instead of 156 °F) and it took a while to get it up to temperature (15–20 minutes). I expect if mashed properly, the beer would have more body than this one will.

Final gravity

Brush Valley Brewing House Ale v 1.0

I am finally starting on my own house ale recipe. I plan to brew it this Friday.

I formulated this recipe to produce five gallons of beer for packaging. I assume a boil-off rate of about one gallon per hour with a full-volume boil. I use bagged pellet hops for all hop additions. I assume a loss due to trub of a half-gallon in the boil kettle and another half-gallon in the fermenter.

Recipe: Brush Valley Brewing House Ale v 1.0

BJCP Style: 14B — American IPA
Brewhouse Efficiency: 75%
Pre-Boil Volume: 7 gallons (26.5 L)
BG: 1.050 SG (12.4 °P)
Original Volume: 6.0 gallons (22.7 L)
OG: 1.059 SG (14.4 °P)
FG: 1.015 SG (3.7 °P)
ADF: 75%
Bitterness (Rager): 52 IBU
ABV: 6.0%
Color (Morey): 11 SRM (21 EBC) — Deep amber
Boil Duration: 60 minutes
BU:GU 0.89
Balance value: 1.84
Calories per 12-ounce Serving: 197 — 117 from Alcohol, 80 from Carbs

Grains Quantity Percent
Crisp Maris Otter Malt (3.5 °L) 11.0 lb. (4.990 kg) 88
Crisp Light Crystal Malt (45 °L) 1.5 lb. (0.680 kg) 12
Hops IBU
Centennial 9.6% AA, 60 min. 1.0 oz (28 g) 36.9
Centennial 9.6% AA, 15 min. 1.5 oz (43 g) 14.8
Centennial 9.6% AA, flame out 1.5 oz (43 g) 0
Centennial 9.6% AA, dry 1.0 oz (28 g) 0
Yeast
Wyeast 1056 American Ale 225B Cells
Water Treatment Mash Boil
Gypsum (CaSO₄) 2.0 g 1.5 g
Calcium Chloride (CaCl₂) 2.0 g 1.5 g

Adjusted Mash Water Profile

Sodium (Na): 1 ppm
Calcium (Ca): 107 ppm
Magnesium (Mg): 3 ppm
Sulfate (SO₄): 71 ppm
Chloride (Cl): 57 ppm
Total Alkalinity (CaCO₃): 118 ppm
Residual alkalinity: 40
Chloride to sulfate ratio: 0.81 (Balanced)
pH: 5.42

Nomograph

Step by Step

This is a single step infusion mash at 1.5 quarts/pound with a batch sparge. It will require a total of 8.2 gallons (31 L) of water.

Preheat the mash tun by bringing the 3.5 gallons (13.2 L) of sparge water to 170 °F (77 °C) and place it in the closed mash tun while heating the strike water.

Heat 4.69 gallons (4.5g + 3c, 17.7 L) of strike water to 168.0 °F (75.6 °C) for a grain temperature of 69 °F. Drain the sparge water from the preheated mash tun back into the hot liquor tank. Add all but about a gallon of the heated strike water to the mash tun.

Mix in the crushed grain and the mash salts, making sure to break up any dough balls. Cover the mash tun and let it sit for about 10 minutes. The mash should stabilize at 156 °F (68.9 °C). Take a few readings and use the remaining strike water, boiling water, or ice water to adjust the final temperature and volume which should be about 5.7 gallons (21.5 L). Cover the mash tun and let it rest.

After 60 minutes vorlauf, and lauter. Sparge with 3.5 gallons (13.2 L) of water to bring the collected volume to approximately 7 gallons (26.5 L) at 1.050 SG (12.4 °P).

Add the boil salts and boil for 60 minutes. While boiling, add the remaining ingredients according to the schedule in the ingredient list.

After the boil, whirlpool hot for 20 minutes, then cool the wort to 62 °F (16.7 °C). The volume should be approximately 6 gallons (22.7 L) at 1.059 SG (14.4 °P). Whirlpool for another 20 minutes, then transfer approximately 5.5 gallons (20.8 L) to a sanitized fermenter. Aerate the wort and pitch the yeast.

Hold at 62 °F (16.7 °C) until the end of high kräusen, then increase the fermentation temperature 1 °F per day until the beer temperature is 68 °F. After 9 days, add dry hops for five days. The final gravity should be about 1.015 SG (3.7 °P).

Keg and force carbonate to 2 volumes, or transfer approximately 5 gallons (18.9 L) to a priming bucket and prime using 2.80 oz (79.4 g) of sugar for approximately 2 volumes of carbonation, then package in 53 12-ounce bottles.

Mash Temperature Experiment

Say you have a fairly simple recipe that you like. A base malt, one specialty malt, one hop variety, and a readily available, consistent yeast. Simple enough that you can make it consistently.

Now, vary only the mash temperature. Mash the first batch at 142 °F. Mash the next at 150 °F. Mash the last batch at 158 °F.

Do a side-by-side comparison and record your observations.